Aluminum Tube Filling Folding Machine
The collapsible tube filling and closing machine is used for filling of aluminum tubes with gels, creams or other fluids, crimping (closing) them and stamping date and / or batch number.
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Product Full Detail
The collapsible tube filling and closing machine is used for filling of aluminum tubes with gels, creams or other fluids, crimping (closing) them and stamping date and / or batch number.
We manufacture a variety of aluminum tube filling and sealing machines that meet the needs of our customers. Our machines are efficient and resilient, primarily suitable for the pharmaceutical and cosmetics sectors and other filling industries, and come in various designs. Our devices are known for their user‑friendliness and durability.
Our aluminum tube filling and sealing machine includes an improved tube alignment mechanism that ensures even higher accuracy and a full‑size front guard aperture for easy maintenance and changeover. We prioritize ergonomic, cost‑effective solutions that are easy to handle and maintain for our consumers.
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APPLICATION
A collapsible tube filling machine is a type of packaging machinery used for equal filling toothpaste, cosmetic creams, ointments, adhesives, and other similar products into collapsible metal aluminum tubes.
How It Works
- Tube Loading: Operators manually place tubes into holders, or automatic feeding systems feed them upright into a rotary indexing disc.
- Positioning: Photoelectric sensors check tube orientation and alignment to ensure proper placement.
- Precision Filling: A bottom-up piston pump injects a precise volume of product (typically with an accuracy error under ±1%) while avoiding drips.
- Folding and Crimping: Mechanical jaws flatten, crimp, and fold the metal tail into a single, double, triple, or saddle (U-shaped) fold.
- Batch Coding: Codes or batch numbers are stamped onto the folded end before the finished tube is ejected.
Key Specifications & Features
- Operation Types: Available in semi-automatic models (30–50 tubes/minute, requiring manual tube loading) and fully automatic high-speed rotary models (exceeding 60–120 tubes/minute).
- Compatibility: Works with aluminum and soft metal collapsible tubes, commonly ranging from 10 mm to 35 mm in diameter.
- Materials: Built using stainless steel (SS 304 frames, with product-contact parts upgraded to SS 316/316L for pharmaceutical and cosmetic cGMP standards).
- Control Systems: Often feature PLC touch screens to adjust dosing volume, operational speed, and batch coding parameters.
TECHNICAL SPECIFICATION
| Model | HBLG-30 |
|---|---|
| Voltage | 220V/110V, 50-60 Hz |
| Power | About 3 KW |
| Working Speed | About 20-50 pcs/min (depending on tube size and filling material) |
| Filling Pump | Piston Pump |
| Filling Range | 30-150 ml (customizable) |
| Filling Accuracy | ≤±1% |
| Applicable Tubes | Fully-aluminum tubes |
| Tube Diameter | Φ13-38 mm |
| Tube Length | 100-200 mm |
| Material Contact Parts | SUS 304 |
| Air Pressure | 0.6-0.8 MPa |
| Machine Size | About 1800*945*1945 mm / 70.9*37.2*76.6 inch |
WHY CHOOSE US
End-to-End Machinery Solutions
From concept to commissioning, We handle everything Whether you need injectable filling lines, solid dosage packaging, or topical product systems, we deliver complete turnkey solutions tailored to your production requirements.
✓ Injectable filling systems (vials, syringes)
✓ Filling products material (liquid, powder, creams, ointments, gels)
✓ Custom integration with existing lines
✓ Injectable filling systems (vials, syringes)
✓ Filling products material (liquid, powder, creams, ointments, gels)
✓ Custom integration with existing lines
📋 Comprehensive Compliance Support
We don't just deliver machines—we ensure they meet global regulatory standards. Our team handles all documentation, testing, and validation to get you production-ready faster.
✓ Full validation packages (IQ/OQ/PQ)
✓ Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)
✓ Operator training & SOP development
✓ Regulatory file support (GMP, cGMP)
✓ Full validation packages (IQ/OQ/PQ)
✓ Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)
✓ Operator training & SOP development
✓ Regulatory file support (GMP, cGMP)
🔧Lifetime After-Sales Support
Your success is our long-term commitment Our relationship doesn't end at installation. We provide ongoing maintenance, upgrades, and spare parts management to maximize your equipment uptime and ROI.
✓ 24/7 technical support hotline
✓ Preventive maintenance programs
✓ Equipment upgrade consultancy
✓ Genuine spare parts with fast delivery
✓ 24/7 technical support hotline
✓ Preventive maintenance programs
✓ Equipment upgrade consultancy
✓ Genuine spare parts with fast delivery
Your Journey to the Perfect Filling Solution
Why Choose Us
🎯 Complete Turnkey Solutions
From design to installation, we handle every step of your production line setup
🏭 ISO-Certified Factory
Own manufacturing facility with strict quality control and proven production capacity
🎨 Flexible Customization
Tailor-made solutions that integrate seamlessly with your existing production lines
📋 Full Compliance Support
Complete validation packages (IQ/OQ/PQ), FAT/SAT, and regulatory documentation
🌍 Global Project Experience
500+ installations across 40+ countries with multilingual technical support
🔧 24/7 After-Sales Service
Preventive maintenance, spare parts management, and upgrade consultancy
From design to installation, we handle every step of your production line setup
🏭 ISO-Certified Factory
Own manufacturing facility with strict quality control and proven production capacity
🎨 Flexible Customization
Tailor-made solutions that integrate seamlessly with your existing production lines
📋 Full Compliance Support
Complete validation packages (IQ/OQ/PQ), FAT/SAT, and regulatory documentation
🌍 Global Project Experience
500+ installations across 40+ countries with multilingual technical support
🔧 24/7 After-Sales Service
Preventive maintenance, spare parts management, and upgrade consultancy
Common Questions about Aluminum Tube Filling Folding Machine
What is an aluminum tube filling and sealing machine?
An aluminum tube filling and sealing machine is an automated packaging machine that fills viscous products such as ointments, creams, and gels into fully-aluminum collapsible tubes, then folds, crimps, and codes the tube end to seal the product inside. It is widely used in the pharmaceutical, cosmetic, and chemical industries for products that require airtight, light-proof, and tamper-evident metal tube packaging.
What products can this machine fill?
The machine is designed for viscous liquids, pastes, and semi-solid products, including pharmaceutical ointments, medicated creams, cosmetic creams and lotions, gels, adhesives, and similar products. Filling is handled by a piston pump, which delivers stable dosing for high-viscosity materials, and an optional heated hopper with mixing keeps thick pastes flowing smoothly during filling.
What tube sizes does the machine handle?
The machine works with fully-aluminum tubes from Φ13 mm to Φ38 mm in diameter and 100 mm to 200 mm in length, covering common ointment and cosmetic tube sizes. Changeover between tube sizes is done by replacing the tube-holding molds and adjusting the filling volume, and other tube specifications can be evaluated during project engineering.
How does the machine seal aluminum tubes?
Aluminum tubes are sealed by folding and crimping the open end after filling. The machine supports double-fold and triple-fold sealing configurations: the tube end is folded over, pressed flat, and trimmed to create an airtight, tamper-evident closure. Different fold styles provide different seal strength, and the right configuration depends on your product viscosity and packaging requirements.
What is the production speed of the machine?
The machine runs at approximately 20 to 50 tubes per minute, depending on tube size, fill volume, and product characteristics. This speed range suits small to medium-batch pharmaceutical and cosmetic production, and higher-output configurations can be discussed with our engineers based on your actual production plan.
Can the machine print date codes or batch numbers?
Yes. A letter stamping structure automatically prints production dates or batch numbers on the folded tube end, providing product identification and traceability as required in pharmaceutical and cosmetic production. Coding can be synchronized with the sealing station so every finished tube leaves the machine marked.
What materials are in contact with the product?
All machine parts in contact with the product are made of SUS 304 stainless steel, and the machine is designed following GMP requirements for pharmaceutical packaging equipment. The structure supports regular cleaning and maintenance routines, helping keep the filling process hygienic and consistent.
What happens when a tube is missing during operation?
The machine is equipped with automatic tube detection. When no tube is present in the station, the machine stops filling and sealing automatically, which prevents product waste, keeps the machine and finished tubes clean, and allows stable operation with minimal operator attention.
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