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Powder Filling Machine

The powder filling machine category covers servo-driven auger dosing equipment for pharmaceutical dry powders — from standalone vial filling machines to complete wash-sterilize-fill-stopper-cap lines. These machines dispense sterile powders such as antibiotics into glass vials with stable fill weights, dust extraction around the filling zone, and GMP-designed product contact parts. Whether you fill a single presentation or several, the right configuration depends on your powder characteristics, vial sizes, and target output.
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Powder Filling Machine Series

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APPLICATION

Application

Typical applications center on sterile powder injections: antibiotic powders, lyophilization feed vials, and other dry-powder formulations dosed into glass vials, with 2 ml to 20 ml presentations the most common. Pharmaceutical manufacturers and contract manufacturing organizations run standalone machines for focused production and complete wash-sterilize-fill-stopper-cap lines for high-volume injectable output. The auger dosing platform adapts to powders with different flowability and bulk density, so formulation changes rarely require a new machine. Integration with tunnel sterilization ovens upstream, stoppering and capping machines downstream, and final quality inspection equipment extends coverage from small pilot batches through to full-scale commercial injectable production runs.

TECHNICAL PARAMETERS

ItemHBZG-BHBZG-P
Machine TypePowder vial filling machinePowder vial filling line (wash, sterilize, fill, stopper, cap, label)
Filling Heads2-20 (configurable)2-20 (configurable)
Dosing SystemServo-driven auger, interchangeable dosing wheelsServo-driven auger, interchangeable dosing wheels
Filling Range0.5-100 ml0.5-100 ml
Production Rate20-120 bottles/min20-300 bottles/min (per configuration)
Voltage220V, 50 Hz220V, 50 Hz (filling section)
Power Consumption500 WPer line configuration
Working Pressure0.2-0.6 MPa0.2-0.6 MPa
Passing Rate≥99%≥99%

WHY CHOOSE HEBO

🎯 End-to-End Machinery Solutions 

From concept to commissioning, We handle everything Whether you need injectable filling lines, solid dosage packaging, or topical product systems, we deliver complete turnkey solutions tailored to your production requirements.
✓ Injectable filling systems (vials, syringes)
✓ Filling products material (liquid, powder, creams, ointments, gels)
✓ Custom integration with existing lines

📋 Comprehensive Compliance Support

We don't just deliver machines—we ensure they meet global regulatory standards. Our team handles all documentation, testing, and validation to get you production-ready faster.
✓ Full validation packages (IQ/OQ/PQ)
✓ Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)
✓ Operator training & SOP development
✓ Regulatory file support (GMP, cGMP)

🔧Lifetime After-Sales Support

Your success is our long-term commitment Our relationship doesn't end at installation. We provide ongoing maintenance, upgrades, and spare parts management to maximize your equipment uptime and ROI.
✓ 24/7 technical support hotline
✓ Preventive maintenance programs
✓ Equipment upgrade consultancy
✓ Genuine spare parts with fast delivery
Your Journey to the Perfect Filling Solution

Why Choose Us

🎯 Complete Turnkey Solutions
From design to installation, we handle every step of your production line setup

🏭 ISO-Certified Factory
Own manufacturing facility with strict quality control and proven production capacity

🎨 Flexible Customization
Tailor-made solutions that integrate seamlessly with your existing production lines

📋 Full Compliance Support
Complete validation packages (IQ/OQ/PQ), FAT/SAT, and regulatory documentation

🌍 Global Project Experience
500+ installations across 40+ countries with multilingual technical support

🔧 24/7 After-Sales Service
Preventive maintenance, spare parts management, and upgrade consultancy

Common Questions about Powder Filling Machine

What is a powder filling machine?
A powder filling machine is pharmaceutical equipment that doses dry powder into containers with controlled fill weight. In injectable production, it uses a servo-driven auger dosing system to dispense sterile powder into glass vials between sterilization and stoppering, and it is available as a standalone machine or as part of a complete wash-sterilize-fill-stopper-cap line.
How does auger dosing work?
An auger filler meters powder with a rotating screw: the servo-driven auger turns a fixed number of steps to dispense a consistent powder charge into each vial, while interchangeable dosing wheels match the powder's flowability and bulk density. This keeps fill weight stable from the first vial to the last.
What is the difference between a powder filling machine and a liquid filling machine?
Powder filling machines dose dry product by auger screw or dosing wheel, while liquid filling machines dose by pump, such as peristaltic or piston pumps. Powder dosing is matched to flowability and bulk density; liquid dosing is matched to viscosity and fill volume. The two machine types are usually not interchangeable without changing the dosing module.
Can one machine fill both liquid and powder products?
Generally no — the dosing modules are different. A filling platform can sometimes be configured with interchangeable metering units, but for injectable production the practical approach is a dedicated powder filling machine for dry products and a separate liquid filling machine, each engineered for its own dosing technology.
What products are suitable for powder vial filling?
The machine suits sterile dry-powder injections, most commonly antibiotic powders such as penicillin-class and cephalosporin formulations, as well as other powder formulations that are reconstituted before use. Powder characteristics such as flowability and bulk density are reviewed during project engineering to select the right dosing combination.
What vial sizes can a powder filling machine handle?
Our powder filling machines handle glass vials from 0.5 ml to 100 ml, covering common injectable presentations such as 2 ml, 5 ml, 10 ml, 15 ml, and 20 ml vials. Changeover between vial sizes is done by adjusting or replacing change parts, and combinations outside this range can be reviewed case by case.
How is dust controlled during powder filling?
Dust extraction is designed around the dosing area: the extraction system draws airborne powder back into the machine so the vial mouth stays clean before stoppering and the cleanroom environment stays protected. The extraction configuration is matched to your powder behavior and line layout during project engineering.
How is filling weight accuracy controlled and verified?
Fill weight stability comes from the servo-driven auger with dosing wheels selected for your powder. Output targets and accuracy expectations depend on vial size, fill weight, powder characteristics, and the number of filling heads, so we recommend confirming your target specifications with our engineers during project review.
Should I buy a standalone powder filling machine or a complete line?
A standalone machine suits producers who already have washing and sterilization equipment or run smaller batches. A complete line combines ultrasonic vial washing, tunnel sterilization, powder filling, stoppering, capping, and inspection into one continuous process, reducing manual handling and contamination risk for higher-volume injectable production.
Do the machines comply with GMP and CE requirements?
Our machines are designed in accordance with GMP requirements, with 316L stainless steel product contact parts and a 304 stainless steel frame. They are designed and manufactured to meet CE marking requirements, and CE marking is available on request. FAT/SAT testing and documentation supporting IQ, OQ, and PQ validation are available.