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Tube Filling Machine

Tube filling machines are pharmaceutical packaging systems designed to dose ointments, creams, gels, and other semi-solid products into collapsible tubes and seal them reliably. Depending on the selected tube material, the end sealing may be performed by hot air, ultrasonic, or folding and crimping methods. For pharmaceutical manufacturers and contract packagers, accurate dosing, correct tube orientation, and reliable sealing help protect sensitive topical preparations throughout filling, coding, and downstream packaging.
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Tube Filling Machine Series

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APPLICATION

Applications

Tube filling machines can be configured for pharmaceutical semi-solid products including ointments, creams, gels, and topical pastes, subject to product and process review. They may handle aluminum, plastic, and laminated tubes when suitable change parts and sealing methods are selected, as the tube material determines the sealing technique. Depending on the project, the machine can connect with cartoning and other downstream packaging equipment. Final applications depend on product properties, tube material and dimensions, fill volume, required output, and the customer’s validated production process and site conditions on site. They can support small batches, contract work, and commercial production once specified.

Product Introduction

A tube filling machine performs the filling and sealing stage of a topical product packaging line. Tubes are fed and oriented, often aligned to the eye mark for label registration, then filled by the selected dosing system, commonly piston-based for viscous ointments and creams. After filling, the tube end is folded or sealed according to the material: aluminum tubes are typically folded and crimped, while plastic and laminated tubes may be sealed by hot air or ultrasonic methods; batch or date coding can be applied during sealing. Machine selection should consider product viscosity, tube materials and sizes, sealing method, fill volume, required output, and changeover needs. For pharmaceutical projects, the machine may be evaluated together with cartoning and other downstream equipment so the complete line runs at a balanced output. A manufacturer can also develop customized change parts, sealing arrangements, control interfaces, and line connections for OEM or project-based requirements. Before requesting a quotation, buyers should provide product data, tube samples, target output, and site conditions so the proposed configuration can be technically reviewed and validated for its intended production use.

TECHNICAL PARAMETERS

ItemHESF-50HBLG-30HBRG-20HBGF-50HBGF-80
Machine TypeStrip tube filling & sealingAluminum tube filling & foldingPlastic tube filling & sealing (ultrasonic)Plastic tube filling & sealingPlastic tube filling & sealing (high speed)
Tube MaterialPP/PE strip ampoulesFully-aluminum tubesAluminum-plastic & plastic soft tubesPlastic & composite tubesPlastic & composite tubes
Tube Diameter—Φ13-38 mmΦ16-50 mmΦ10-60 mmΦ10-60 mm
Tube Length50-150 mm100-200 mm70-210 mm45-250 mm45-250 mm
Filling Range0.5-15 ml30-150 ml (customizable)6-60 / 10-120 / 25-250 ml5-500 ml5-500 ml
Filling Accuracy±0.05 g≤±1%±1-2%≤±0.5%≤±0.5%
Production Capacity13-15 rows/min20-50 tubes/min18-28 tubes/min30-50 tubes/min60-80 tubes/min
Sealing MethodUltrasonic, 20 kHzFold & crimp (double/triple fold)Ultrasonic, 20 kHzHot airHot air
Power Supply110/220 V, 50/60 Hz220/110 V, 50-60 Hz220/110 V, 50/60 Hz380V/220V, 50 Hz380V/220V, 50 Hz
Motor Power2.6 kWAbout 3 kW2.6 kW2 kW2 kW
Heat Sealing Power———3.3 kW3.3 kW
Compressed Air0.6 MPa0.6-0.8 MPa0.6 MPa0.55-0.65 MPa0.55-0.65 MPa
Hopper—— (optional heated)30 L——
Machine Size1187*1106*1553 mm1800*945*1945 mm1615*1400*1590 mm2100*1100*2400 mm2500*1200*2400 mm
Machine WeightAbout 350 kg—About 450 kgAbout 800 kgAbout 1500 kg

WHY CHOOSE HEBO

🎯 End-to-End Machinery Solutions 

From concept to commissioning, We handle everything Whether you need injectable filling lines, solid dosage packaging, or topical product systems, we deliver complete turnkey solutions tailored to your production requirements.
✓ Injectable filling systems (vials, syringes)
✓ Filling products material (liquid, powder, creams, ointments, gels)
✓ Custom integration with existing lines

📋 Comprehensive Compliance Support

We don't just deliver machines—we ensure they meet global regulatory standards. Our team handles all documentation, testing, and validation to get you production-ready faster.
✓ Full validation packages (IQ/OQ/PQ)
✓ Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)
✓ Operator training & SOP development
✓ Regulatory file support (GMP, cGMP)

🔧Lifetime After-Sales Support

Your success is our long-term commitment Our relationship doesn't end at installation. We provide ongoing maintenance, upgrades, and spare parts management to maximize your equipment uptime and ROI.
✓ 24/7 technical support hotline
✓ Preventive maintenance programs
✓ Equipment upgrade consultancy
✓ Genuine spare parts with fast delivery
Your Journey to the Perfect Filling Solution

Why Choose Us

🎯 Complete Turnkey Solutions
From design to installation, we handle every step of your production line setup

🏭 ISO-Certified Factory
Own manufacturing facility with strict quality control and proven production capacity

🎨 Flexible Customization
Tailor-made solutions that integrate seamlessly with your existing production lines

📋 Full Compliance Support
Complete validation packages (IQ/OQ/PQ), FAT/SAT, and regulatory documentation

🌍 Global Project Experience
500+ installations across 40+ countries with multilingual technical support

🔧 24/7 After-Sales Service
Preventive maintenance, spare parts management, and upgrade consultancy

Common Questions about Tube Filling Machine

What is a tube filling machine?
It is pharmaceutical packaging equipment that doses semi-solid products such as ointments, creams, and gels into collapsible tubes and seals the tube end.
Which sealing method is used for each tube material?
Aluminum tubes are typically folded and crimped, while plastic and laminated tubes may be sealed by hot air or ultrasonic methods; the tube material determines the technique.
Why is eye-mark orientation important?
Aligning the tube to the eye mark keeps the printed label correctly positioned after filling and sealing.
Which products can it handle?
It may handle pharmaceutical ointments, creams, gels, and topical pastes, subject to product viscosity and process review.
How is the product dosed?
A piston-based dosing system is commonly selected for viscous products; the dosing system is matched to the product during technical review.
Can batch codes be printed on the tube?
Batch or date coding can be applied during the sealing stage depending on the selected configuration.
Can it integrate with downstream packaging?
It can connect with cartoning and other downstream equipment so the complete line runs at a balanced output.
Can it support different tube sizes?
Different tube diameters and materials typically require suitable change parts and sealing adjustments; supported ranges should be confirmed for the selected model.
What information is needed for a quotation?
Product data, tube samples, tube materials and dimensions, target output, and site conditions help the manufacturer propose a suitable configuration.
Can it support small batches?
The machine can support small batches, contract work, and commercial production depending on the selected configuration and changeover requirements.