Liquid Vial Filling Line Wash, Sterilization, Fill, Stopper, Cap, Label
Liquid Vial Filling Line equipment may combine filling liquid with vial washing, tunnel sterilization oven, vial feeding, liquid filling, stoppering, capping, inspection, or line transfer. It can also connected with freeze dryer after liquid filling with half stopper dryer into powder.
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Product Full Detail
The Liquid Vial Filling Line is an integrated system that may combine vial washing, tunnel sterilization oven, vial feeding, liquid filling, stoppering, capping, inspection, and line transfer into one continuous process.
At the core of the line, the filling machine supports both peristaltic pumps and piston pumps: peristaltic pumping is ideal for small-volume, high-purity filling where the liquid only touches the tubing, while piston pumping handles a wider filling range and higher-viscosity products. With 2 to 20 filling heads and a filling range of 0.5 to 100 ml, the line can be configured to match different output targets and product characteristics. After liquid filling, vials can be half-stoppered and transferred directly into a freeze dryer for lyophilization, allowing the same line to serve both liquid injection and powder (freeze-dried) production.
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APPLICATION
TECHNICAL SPECIFICATION
| Model | HBZG-B |
|---|---|
| Voltage | 50Hz/220V |
| Power Consumption | 500W |
| Production Rate | 120 bottles/min |
| Working Pressure | 0.2-0.6MPa |
| Filling Range | 2-50 ml (customize 100-500 ml) |
| Passing Rate | 99% |
WHY CHOOSE US
End-to-End Machinery Solutions
From concept to commissioning, We handle everything Whether you need injectable filling lines, solid dosage packaging, or topical product systems, we deliver complete turnkey solutions tailored to your production requirements.
✓ Injectable filling systems (vials, syringes)
✓ Filling products material (liquid, powder, creams, ointments, gels)
✓ Custom integration with existing lines
✓ Injectable filling systems (vials, syringes)
✓ Filling products material (liquid, powder, creams, ointments, gels)
✓ Custom integration with existing lines
📋 Comprehensive Compliance Support
We don't just deliver machines—we ensure they meet global regulatory standards. Our team handles all documentation, testing, and validation to get you production-ready faster.
✓ Full validation packages (IQ/OQ/PQ)
✓ Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)
✓ Operator training & SOP development
✓ Regulatory file support (GMP, cGMP)
✓ Full validation packages (IQ/OQ/PQ)
✓ Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)
✓ Operator training & SOP development
✓ Regulatory file support (GMP, cGMP)
🔧Lifetime After-Sales Support
Your success is our long-term commitment Our relationship doesn't end at installation. We provide ongoing maintenance, upgrades, and spare parts management to maximize your equipment uptime and ROI.
✓ 24/7 technical support hotline
✓ Preventive maintenance programs
✓ Equipment upgrade consultancy
✓ Genuine spare parts with fast delivery
✓ 24/7 technical support hotline
✓ Preventive maintenance programs
✓ Equipment upgrade consultancy
✓ Genuine spare parts with fast delivery
Your Journey to the Perfect Filling Solution
Why Choose Us
🎯 Complete Turnkey Solutions
From design to installation, we handle every step of your production line setup
🏭 ISO-Certified Factory
Own manufacturing facility with strict quality control and proven production capacity
🎨 Flexible Customization
Tailor-made solutions that integrate seamlessly with your existing production lines
📋 Full Compliance Support
Complete validation packages (IQ/OQ/PQ), FAT/SAT, and regulatory documentation
🌍 Global Project Experience
500+ installations across 40+ countries with multilingual technical support
🔧 24/7 After-Sales Service
Preventive maintenance, spare parts management, and upgrade consultancy
From design to installation, we handle every step of your production line setup
🏭 ISO-Certified Factory
Own manufacturing facility with strict quality control and proven production capacity
🎨 Flexible Customization
Tailor-made solutions that integrate seamlessly with your existing production lines
📋 Full Compliance Support
Complete validation packages (IQ/OQ/PQ), FAT/SAT, and regulatory documentation
🌍 Global Project Experience
500+ installations across 40+ countries with multilingual technical support
🔧 24/7 After-Sales Service
Preventive maintenance, spare parts management, and upgrade consultancy
Common Questions about Liquid Vial Filling Line Wash, Sterilization, Fill, Stopper, Cap, Label
What is a liquid vial filling line?
A liquid vial filling line is an integrated production system that combines vial washing, sterilization and depyrogenation, liquid filling, stoppering, and capping into one continuous process. Instead of purchasing standalone machines, pharmaceutical manufacturers use a complete line to reduce manual handling, minimize contamination risk, and keep vial production moving at a consistent speed from washing to sealed, ready-to-inspect vials.
Which vial sizes can the line handle?
Our vial filling line handles glass vials from 2 ml to 50 ml, covering common injectable presentations such as 2 ml, 5 ml, 10 ml, 20 ml, and 30 ml vials. Changeover between vial sizes is done by adjusting or replacing the change parts, and different combinations can be reviewed during project engineering. Custom requirements outside this range can be evaluated case by case.
What production speed can the line achieve?
Depending on the selected configuration, the line reaches production speeds of 60, 80, or 100 vials per minute. Speed depends on factors such as vial size, fill volume, liquid viscosity, and the number of filling heads. We recommend confirming your target output with our engineers so the line configuration matches your actual production plan.
What filling accuracy does the line provide?
The line achieves a filling accuracy of ±1%, which is suitable for most pharmaceutical liquid and injectable products. Accuracy is maintained through controlled dosing systems and stable liquid transfer during filling. For products with special characteristics such as high viscosity or foaming behavior, we suggest testing with your actual product before final confirmation.
Can the line be customized for my product?
Yes. As a manufacturer with our own factory, we provide customized filling lines based on your vial size, fill volume, viscosity, output target, and workshop layout. Options such as different dosing pumps, stoppering and capping configurations, and integration with existing equipment can be arranged. Share your product details and we will propose a suitable line configuration.
Does the line include washing and sterilization equipment?
Yes. A complete configuration can include the bottle washing machine and tunnel sterilizer oven upstream of the filling machine, so vials are washed, sterilized, and fed into filling in one continuous flow. If you already have washing or sterilization equipment, the filling line can be designed to connect with your existing machines.
What installation and validation support do you provide?
We support FAT and SAT testing before and after delivery, and provide documentation to assist with your IQ, OQ, and PQ validation process. Installation guidance, operator training, and spare parts supply are available to keep the line running after commissioning. Specific support scope is confirmed in the contract for each project.
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