Syrup Filling Capping Machine
Automatic Syrup Filling And Capping Machine an innovative solution designed to revolutionize efficiency and precision on your production line. Whether it’s glass or plastic bottles, whether you need to fill 10ml or 1000ml of syrup or liquid products, our filling machine is up for the task.
Get A QuoteContact Our Now
Need a Complete Filling and Packaging Line?
We have a range of high-performance to approve different business requirements.
Feel free to contact our experts for professional advice.
Contact a Specialist NowFeel free to contact our experts for professional advice.
Product Full Detail
Automatic Liquid Syrup Bottle Filling Capping Machine:
The model is capable of rinsing, filling and capping small bottles at speed of 7000 to 8000 bottles per hour. Using tracking-type air rinsing, it can remove the dust from bottle insides before filling. With servo peristaltic pumps, it offers precise volume control, which can fill collagen drinks, liquid vitamins, oral liquids, etc. The capping system uses magnetic clutch to place and screw caps to bottles securely. This model can be customized to fit your bottle and cap sizes. The automatic liquid syrup filling machine can also work with other packaging equipment to complete automation.
Video
APPLICATION
Oral Liquid, Syrup Bottle filling capping machine
How It Works
- Bottle Preparation: Empty bottles are fed via a turntable or unscrambler, and many systems use an air-jet or rinsing mechanism to clear out dust.
- Precision Filling: Nozzles descend into the bottle neck—or rise gradually from the bottom—to minimize foaming and bubbling. Pumps (such as servo peristaltic or piston pumps) control the exact dosage required for viscous fluids.
- Capping Station: Once filled, bottles move along a conveyor to the capping module. A vibratory bowl feeder sorts and places caps, while torque-controlled or magnetic heads screw them on tightly.
- Control and Integration: Operators use a PLC touchscreen panel to manage fill volumes, speeds, and error diagnostics. These units often tie into broader production lines that include labeling and final packaging.
Key Features to Look For
- Food-Grade Materials: Contact parts should use stainless steel like SUS304 or SUS316L to maintain hygiene compliance.
- Viscosity Adaptability: Because syrups are thick, piston or gear pumps paired with anti-drip nozzles prevent stringing or product buildup.
- No-Bottle, No-Fill Safety: Sensors halt dispensing and capping if a bottle is missing to keep the conveyor clean and prevent waste.
TECHNICAL SPECIFICATION
| Model | HBSF-4 |
|---|---|
| Power Supply | 3-Phase 4-Wire, 380V, 50 Hz |
| Total Power | 3 kW |
| Working Speed | About 7,000-8,000 bottles/hour (approx. 120-130 bottles/min, depending on filling range and materials) |
| Bottle Cleansing System | Tracking air rinsing, 10 heads |
| Filling System | Peristaltic pump, tracking filling, volumetric filling |
| Filling Volume | 30 ml (single specification) |
| Filling Accuracy | ≤1% |
| Filling Temperature | 0-60°C |
| Filling Heads | 10 heads |
| Capping Heads | 8 heads |
| Capping Qualification Rate | ≥99.8% |
| Compressed Air Supply | 0.25-0.35 MPa, 30 m³/h |
| Machine Size | About 5200*1350*1800 mm |
WHY CHOOSE US
End-to-End Machinery Solutions
From concept to commissioning, We handle everything Whether you need injectable filling lines, solid dosage packaging, or topical product systems, we deliver complete turnkey solutions tailored to your production requirements.
✓ Injectable filling systems (vials, syringes)
✓ Filling products material (liquid, powder, creams, ointments, gels)
✓ Custom integration with existing lines
✓ Injectable filling systems (vials, syringes)
✓ Filling products material (liquid, powder, creams, ointments, gels)
✓ Custom integration with existing lines
📋 Comprehensive Compliance Support
We don't just deliver machines—we ensure they meet global regulatory standards. Our team handles all documentation, testing, and validation to get you production-ready faster.
✓ Full validation packages (IQ/OQ/PQ)
✓ Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)
✓ Operator training & SOP development
✓ Regulatory file support (GMP, cGMP)
✓ Full validation packages (IQ/OQ/PQ)
✓ Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)
✓ Operator training & SOP development
✓ Regulatory file support (GMP, cGMP)
🔧Lifetime After-Sales Support
Your success is our long-term commitment Our relationship doesn't end at installation. We provide ongoing maintenance, upgrades, and spare parts management to maximize your equipment uptime and ROI.
✓ 24/7 technical support hotline
✓ Preventive maintenance programs
✓ Equipment upgrade consultancy
✓ Genuine spare parts with fast delivery
✓ 24/7 technical support hotline
✓ Preventive maintenance programs
✓ Equipment upgrade consultancy
✓ Genuine spare parts with fast delivery
Your Journey to the Perfect Filling Solution
Why Choose Us
🎯 Complete Turnkey Solutions
From design to installation, we handle every step of your production line setup
🏭 ISO-Certified Factory
Own manufacturing facility with strict quality control and proven production capacity
🎨 Flexible Customization
Tailor-made solutions that integrate seamlessly with your existing production lines
📋 Full Compliance Support
Complete validation packages (IQ/OQ/PQ), FAT/SAT, and regulatory documentation
🌍 Global Project Experience
500+ installations across 40+ countries with multilingual technical support
🔧 24/7 After-Sales Service
Preventive maintenance, spare parts management, and upgrade consultancy
From design to installation, we handle every step of your production line setup
🏭 ISO-Certified Factory
Own manufacturing facility with strict quality control and proven production capacity
🎨 Flexible Customization
Tailor-made solutions that integrate seamlessly with your existing production lines
📋 Full Compliance Support
Complete validation packages (IQ/OQ/PQ), FAT/SAT, and regulatory documentation
🌍 Global Project Experience
500+ installations across 40+ countries with multilingual technical support
🔧 24/7 After-Sales Service
Preventive maintenance, spare parts management, and upgrade consultancy
Common Questions about Syrup Filling Capping Machine
What is a syrup filling and capping machine?
A syrup filling and capping machine is a monoblock packaging machine that combines bottle rinsing, liquid filling, and screw capping in one unit. Bottles are rinsed, filled, and capped in a single continuous flow, reaching an output of 7,000-8,000 bottles per hour while reducing manual handling and the floor space required for separate machines.
What products can this machine fill?
The machine is designed for liquid and semi-viscous products such as syrups, oral liquids, liquid vitamins, and collagen drinks, with a filling temperature range of 0-60°C. Products with different characteristics are handled by changing the pump tubing, and the machine is customized to your bottle and cap sizes during project engineering.
How does the machine work?
Bottles first pass through a tracking air rinsing system, where vacuum suction and air blowing remove dust from the bottle interior before filling. The star wheel indexes each bottle into position, the tracking filling system fills it while moving in sync with the bottle, and magnetic capping heads apply and tighten the screw caps. Finished bottles are collected on a tray for inspection or downstream packaging.
Why does the machine use peristaltic pumps for filling?
With a peristaltic pump, the product only touches the pump tubing, never the pump mechanism itself. This keeps the dosing system hygienic with minimal cleaning, and switching between products is done quickly by changing the tubing. Combined with servo control, the pump delivers volumetric filling with an accuracy of up to ±1%, and the tracking structure fills bottles smoothly without dripping.
What is the production speed of the machine?
The machine reaches approximately 7,000-8,000 bottles per hour (about 120-130 bottles per minute), depending on the filling range and material characteristics. The speed is set through the control system and matched to your complete line during commissioning, so rinsing, filling, and capping stay synchronized.
What is your target production speed (bottles per minute or hour)?
Before selecting a machine, calculate the output your line actually needs: target daily volume, working shifts, and planned downtime all decide whether you need 60 bottles per minute or 130. Our machine covers 7,000-8,000 bottles per hour, which suits small and medium pharmaceutical batches. Tell us your target volume and shift plan, and we will confirm whether this speed range matches your production plan.
What is the viscosity and type of your syrup (e.g., thin maple syrup versus thick honey or pharmaceutical cough syrup)?
Viscosity is the first factor in choosing a filling system: thin oral liquids fill well with peristaltic pumps, while thicker syrups and honey-like products may need piston or 316L stainless steel pumps. Our machine uses servo peristaltic pumps with a filling temperature range of 0-60°C, and switching between products is done by changing the pump tubing. Share your product viscosity or a sample, and our engineers will confirm the right dosing configuration.
What is your bottle size range and cap type (e.g., screw cap, ROPP metal cap, dropper)?
Bottle dimensions decide the star wheel, rinsing heads, filling heads, and capping heads, while the cap type decides the capping head design. Our machine applies screw caps with magnetic clutch torque control and is customized to your bottle and cap dimensions. For other cap types such as ROPP metal caps or dropper assemblies, tell us your packaging spec and we will confirm the suitable capping configuration.
Related Products
Liquid Filling Machine
Powder Filling Machine
Vial Filling Line(Wash, Oven, Fill, Cap, Label)